Mr. Swards Automotive Class

Instructor: Mr. Kyle Sward • 859-744-1250 • 2748 Boonesboro Rd, Winchester KY, 40391

Maintenance & Light Repair

Section C

Week

Online Learning Modules

Shop Work

1 Complete Shop Safety Module Rack Training, Shop Orientation
2 Brake Systems Unit 1 Quiz 1
Brake Systems Unit 1 Quiz 2
162. Remove, clean, inspect, and measure brake drum diameter; determine necessary action.
163. Refinish brake drum and measure final drum diameter; compare with specifications.
148. Remove, clean, and inspect brake shoes, springs, pins, clips, levers, adjusters/self-adjusters, other related brake hardware, and backing support plates; lubricate and reassemble.
3 Brake Systems Unit 2 Quiz 1
Brake Systems Unit 2 Quiz 2
149. Inspect wheel cylinders for leaks and proper operation; remove and replace as needed.
150. Pre-adjust brake shoes and parking brake; install brake drums or drum/hub assemblies and wheel bearings; make final checks and adjustments.
151. Install wheel and torque lug nuts.
4 Brake Systems Unit 3 Quiz 1
Brake Systems Unit 3 Quiz 2
152. Remove and clean caliper assembly; inspect for leaks and damage/wear to caliper housing; determine necessary action.
153. Clean and inspect caliper mounting and slides/pins for proper operation, wear, and damage; determine necessary action.
154. Remove, inspect, and replace pads and retaining hardware; determine necessary action.
5 Brake Systems Unit 4 Quiz 1 155. Lubricate and reinstall caliper, pads, and related hardware; seat pads and inspect for leaks.
164. Clean and inspect rotor, measure rotor thickness, thickness variation, and lateral runout; determine necessary action.
157. Remove and reinstall rotor.
6 Brake Systems Unit 4 Quiz 2 165. Refinish rotor on vehicle; measure final rotor thickness and compare with specifications.
166. Refinish rotor off vehicle; measure final rotor thickness and compare with specifications.
159. Retract and re-adjust caliper piston on an integral parking brake system.
7 Brake Systems Unit 5 Quiz 1 156. Check brake pad wear indicator; determine necessary action.
158. Describe importance of operating vehicle to burnish/break-in replacement brake pads according to manufacturer's recommendations.
167. Check brake pedal travel with, and without, engine running to verify proper power booster operation.
8 Brake Systems Unit 6 Quiz 1 168. Check vacuum supply (manifold or auxiliary pump) to vacuum-type power booster.
146. Remove, clean, inspect, repack, and install wheel bearings; replace seals; install hub and adjust bearings.
160.Check parking brake cables and components for wear, binding, and corrosion; clean, lubricate, adjust or replace as needed.
9 Brake Systems Unit 6 Quiz 2 161. Check parking brake operation and parking brake indicator light system operation; determine necessary action.
93. Check operation of brake stop light system.
147. Replace wheel bearing and race.
10 Brake Systems Unit 7 Quiz 1 134. Identify traction control/vehicle stability control system components.
112. Describe the operation of a regenerative braking system.
58-66. Demonstrate knowledge of electrical/electronic series, parallel, and series-parallel circuits using principles of electricity (Ohm‘s Law).
11 Brake Systems Unit 7 Quiz 2 72. Use wiring diagrams to trace electrical/electronic circuits.
67. Demonstrate proper use of a digital multimeter (DMM) when measuring source voltage, voltage drop (including grounds), current flow, and resistance.
56-57. Demonstrate knowledge of the causes and effects from shorts, grounds, opens, and resistance problems in electrical/electronic circuits.
12 Brake Systems Final 68. Check operation of electrical circuits with a test light.
69. Check operation of electrical circuits with fused jumper wires.
73. Measure key-off battery drain (parasitic draw).
13 Batteries, Starting and Charging Unit 1
Quiz 1
70. Inspect and test fusible links, circuit breakers, and fuses; determine necessary action.
71. Perform solder repair of electrical wiring. Replace electrical connectors and terminal ends.
14 Batteries, Starting and Charging Unit 1
Quiz 2
74. Perform battery state-of-charge test; determine necessary action.
Confirm proper battery capacity for vehicle application; perform battery capacity test; determine necessary action.
75. Maintain or restore electronic memory functions.
15 Batteries, Starting and Charging Unit 2
Quiz 1
76. Inspect and clean battery; fill battery cells; check battery cables, connectors, clamps, and hold-downs.
77. Perform slow/fast battery charge according to manufacturer’s recommendations.
78. Jump-start vehicle using jumper cables and a booster battery or an auxiliary power supply.
16 Batteries, Starting and Charging Unit 3
Quiz 1
32. Identify high-voltage circuits of electric or hybrid electric vehicle and related safety precautions.
79. Identify electronic modules, security systems, radios, and other accessories that require reinitialization or code entry after reconnecting vehicle battery.
17 Batteries, Starting and Charging Final 80. Identify hybrid vehicle auxiliary (12V) battery service, repair, and test procedures.
18 Class Final, Clean Class Room Shop Final, Clean Shop